Lot Sizing and Lead Time Quotations in Assembly Systems

Authors

Department of Industrial Engineering,Sharif University of Technology

Abstract

In this paper, a simultaneous lead time quotation and lot sizing problem in an assembly
system is investigated. We address a production system with a product that has deterministic demand over
a T-period planning horizon and is produced in lots because of the economy of scale. If a lot is completed
before the demand period, inventory carrying cost is incurred. On shortages, a lead time is quoted to
customers and a lead time quotation cost is incurred. Finally, if the order is delivered later than its due
date period, a tardiness cost is charged. The components supply lead time is stochastic, which follows a
discrete distribution. The problem is to decide on the lot size of products and components, supply and
production starting periods and the due date of lots (to be quoted to customers) so that relevant costs are
minimized. The objective function is the sum of the production, inventory carrying, lead time quotation
and tardiness costs. We develop a genetic algorithm to solve the proposed model. An experimental
framework is set up to test the eciency of the proposed method, which turns out to rate high, both in
terms of cost e ectiveness and execution speed.

Keywords