Residual Stress and Surface Roughness Minimization in Laser Cutting of 304L Stainless Steel

Articles in Press

Document Type : Article

Authors

1 Department of Civil Engineering, Final International University, AS128, Kyrenia, North Cyprus, Via Mersin 10, Turkey

2 CAD/CAPP/CAM Research Center, Department of Mechanical Engineering, Amirkabir University of Technology (Tehran Polytechnic), 424 Hafez Avenue, Tehran 15875-4413, Iran

Abstract

Laser cutting is a widely used process in industry for cutting metals, plastics, and other materials. However, it can result in residual stresses and surface roughness, which can affect the quality and performance of the final product. Thus, minimizing residual stress and surface roughness in laser cutting is an important research topic in the field of part manufacturing to enhance reliability and performance of machined parts. A virtual machining system for predicting and minimizing residual stress and surface roughness in laser cutting operations is developed using simulation and optimization techniques. The Stainless Steel Johnson Cook models are used to calculate the cutting temperature throughout laser cutting operations. The residual stress during laser cutting process is then calculated using the finite element approach. To minimize the Residual Stress and Surface Roughness in the operations, the Taguchi optimization technique is utilized to obtain the optimum cutting speed, laser power and beam size during cutting operations. Thus, using the optimized machining parameters, the residual stresses and surface roughness of the sample machined parts are decreased by 23.3% and 25.8% respectively. Therefore, the developed virtual machining procedures can be an effective tool in enhancing reliability and performance of machined parts using laser cutting operations.

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Scientia Iranica

Articles in Press, Accepted Manuscript
Available Online from 22 July 2024

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History

  • Receive Date: 14 September 2023
  • Revise Date: 28 May 2024
  • Accept Date: 22 July 2024

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