Vibration behavior of misaligned rotor with the asymmetric shaft using Timoshenko beam theory

Document Type : Article

Authors

1 Faculty Member of Mechanical Engineering, Parand Branch, Islamic Azad University, Tehran, Iran

2 - Faculty Member of Mechanical Engineering, West Tehran Branch, Islamic Azad University, Tehran, Iran - Faculty Member of Mechanical Engineering, K.N. Toosi University of Technology, Tehran, Iran

3 Head of Turbo Compressor Maintenance Department at SPGC, Tehran, Iran

Abstract

In the present study, an accurate model is used for analyzing an asymmetric shaft with misalignment and under unbalance forces in rotating coordinates verified by developing an experimental test.The asymmetric rotor modeled by the Timoshenko beam theory is coupled to a motor.The differential equations of motion are discretized by Rayleigh-Ritz method and derived from Hamilton's principle. Thereafter, According to the results, a frequency range is detected in which,resonance and instability will occur. The dynamic behavior of the rotor is investigated near the boundary of the instability region. Various parameters, including unbalanced and misalignment induced forces, and the dimensions of the cross-section of the shaft are taken into account.Finally,vibration responses of the system and their Fast Fourier Transform (FFT) are presented graphically to determine the frequencies of the harmonic responses. It is concluded that the asymmetry of the shaft and misalignment fault severely affect the dynamic response of the rotor.Moreover, the accuracy of the results is increased by applying the Timoshenko beam theory.By developing an experimental test for the rotor system connected to an electric motor with misalignment fault, verifying this model has been done.The experimental results obviously obtained the unstable operating area as acquired by the differential equations of motion.

Keywords


References:
1. Michel, F., Rotordynamics, Prediction in Engineering, 2nd Ed., John Wiley & Sons, Chichester, UK (1998).
2. Genta, G., Dynamics of Rotating Systems, Springer, New York (2005).
3. Muszynska, A. "Rotordynamics", Taylor & Francis, Broken Sound Parkway, Routledge (2005).
4. Gibbons, C.B. "Coupling misalignment forces", Proceedings of the 5th Turbomachinery Symposium, A& MUniversity, Texas (1976). 
5. Prabhu, B.S. "An experimental investigation on the misalignment effects in journal bearings", Tribology Transactions, 40.2, pp. 235-242 (1997).
6. Ganesan, S. and Padmanabhan, C. "Modeling of parametric excitation of a  flexible coupling-rotor system due to misalignment", Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 225(12), pp. 2907-2918 (2011).
7. Wan, Z., Jing, J.P., Meng, G., et al. "Theoretical and experimental study on the dynamic response of multidisk rotor system with  flexible coupling misalignment", Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 226(12), pp. 2874-2886 (2012).
8. Al-Hussain, K.M. and Redmond, I. "Dynamic response of two rotors connected by rigid mechanical coupling with parallel misalignment", Journal of Sound and Vibration, 249(3), pp. 483-498 (2002).
9. Al-Hussain, K.M. "Dynamic stability of two rigid rotors connected by a  flexible coupling with angular misalignment", Journal of Sound and Vibration, 266(2), pp. 217-234 (2003).
10. Hujare, D.P. and Karnik, M.G. "Vibration responses of parallel misalignment in Al shaft rotor bearing system with rigid coupling", Materials Today. Proceedings, 5.11, pp. 23863-23871 (2018).
11. Verma, Kumar, A., Sarangi, S., and Kolekar, M.H. "Experimental investigation of misalignment effects on rotor shaft vibration and on stator current signature", Journal of Failure Analysis and Prevention, 14(2), pp. 125-138 (2014).
12. Ma, H., Wang, X., Niu, H., et al. "Oil-film instability simulation in an overhung rotor system with  flexible coupling misalignment", Archive of Applied Mechanics, 85(7), pp. 893-907 (2015).
13. Jalan, A.K. and Mohanty, A.R. "Model based fault diagnosis of a rotor-bearing system for misalignment and unbalance under steady-state condition", Journal of Sound and Vibration, 327(3-5), pp. 604-622 (2009).
14. Sudhakar, G.N. and Sekhar, A.S. "Coupling misalignment in rotating machines modeling, effects and monitoring", Noise & Vibration Worldwide, 40(1), pp. 17-39 (2009).
15. Wang, N. and Jiang, D. "Vibration response characteristics of a dual-rotor with unbalance-misalignment coupling faults", Theoretical Analysis and Experimental Study; Mechanism and Machine Theory, 125, pp. 207-219 (2018).
16. Gao, S, Xiong, X., Zhou, C., et al. "Dynamic behavior of a rotor-bearing system with integral squeeze film damper and coupling misalignment", In 2018 Prognostics and System Health Management Conference (PHM-Chongqing), IEEE, pp. 1255-1262 (2018).
17. Wang, H. and Gong, J. "Dynamic analysis of coupling misalignment and unbalance coupled faults", Journal of Low Frequency Noise, Vibration and Active Control, 38(2), pp. 363-376 (2019).
18. Tondl, A. "Some problems of rotor dynamics", LTD Translation, Chapmanand Hall, London, p. 434 (1965).
19. Badlani, M. and Kleinhenz Wand Hsiao, C.C. "The effect of rotary inertia and shear deformation on the parametric stability of unsymmetric shafts", Mechanism and Machine Theory, 13(5), pp. 543-553 (1978).
20. Srinath, R., Sarkar, A., and Sekhar. A.S. "Instability of  asymmetric shaft system", Journal of Sound and Vibration, 362, pp. 276-291 (2016).
21. Hili, M., Attia, M., Bouaziz, S., et al. "Stability analysis and dynamic behavior of a  flexible asymmetric rotor supported by active magnetic bearings", 55(3), pp. 751-763 (2017).
22. Raffa, F.A. and Vatta, F. "Differential equations of motion of an asymmetric Timoshenko shaft", Meccanica, 36(2), pp. 201-211 (2001).
23. Jafari, A.A. and Jamshidi, P. "Investigation on linear vibration behavior of rotors with asymmetry shaft considering misalignment", Journal of Solid Mechanics, 11(3), pp. 535-549 (2019).
24. Shahgholi, M. and Khadem, S.E. "Stability analysis of a nonlinear rotating asymmetrical shaft near the resonances", Nonlinear Dynamics, 70(2), pp. 1311- 1325 (2012).
25. Feng, S., Geng, H.P., Qi, S.M., et al. "Vibration of a misaligned rotor system with asymmetric shaft stiffness", In Advanced Materials Research Trans Tech Publications, 503-504, pp. 813-818 (2012).
26. Li., Z., Li., J., and Li, M. "Nonlinear dynamics of unsymmetrical rotor-bearing system with fault of parallel misalignment", Advances in Mechanical Engineering, 10(5) (2018).
27. Rahi, A. "Size effect investigation on lateral vibrations of a micro drill subjected to an axial load using the modified couple stress theory" Scientia Iranica, 26(4), pp. 2441-2453 (2019).
28. Farshidianfar, A. and Soheyli, S. "Effects of rotary inertia and gyroscopic momentum on the  flexural vibration of rotating shafts using hybrid modeling", Scientia Iranica, 16(1), pp. 75-86 (2009).
29. Wang, Z. and Zhu, C. "A new model for analyzing the vibration behaviors of rotor-bearing system", Communications in Nonlinear Science and Numerical Simulation, 83, 105130 (2020).
30. Filippi, M. and Carrera, E. "Stability and Transient Analyses of Asymmetric rotors on anisotropic supports", Journal of Sound and Vibration, 500, 116006 (2021).
31. Jamshidi, H. and Jafari, A.A. "Predicting unbalance asymmetric rotor vibration behavior based on sensitivity analysis and using response surface methodology method considering parallel misalignment", Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 235(24), pp. 7430-7444 (2021).
32. Jamshidi, P. and Jafari, A.A. "Analytical investigation on nonlinear vibration behavior of an unbalanced asymmetric rotor using the method of multiple scales", Journal of the Brazilian Society of Mechanical Sciences and Engineering, 41, Article number: 456 (2019).
33. Bab, S., Khadem, S.E., Abbasi, A., et al. "Dynamic stability and nonlinear vibration analysis of a rotor system with  flexible/rigid blades", Mechanism and Machine Theory, 105, pp. 633-653 (2016).
34. Lu, J., Zhang, X., Pan, X., et al. "Research on unbalanced vibration suppression method for coupled cantilever dual-rotor system", Machines, 10(9), p. 758 (2022).
Volume 30, Issue 4
Transactions on Mechanical Engineering (B)
July and August 2023
Pages 1265-1278
  • Receive Date: 15 March 2021
  • Revise Date: 06 November 2021
  • Accept Date: 19 December 2022